Site Service
Our services:
• Planning and scheduling of maintenance projects
• Emergency breakdown maintenance
• Planned maintenance services
• Mill health inspections
• Repair, refurbish and upgrade all existing mill components
• Supply of mill spares for any brand of mill including reverse engineering of existing parts on site and replacement thereof.
Planning and scheduling of maintenance projects
Effective planning and Scheduling will deliver a safer and more cost and time effective maintenance project.
• Materials or quantity
• Labour requirements
• 3rd Part requirements: scaffold, hire equipment, cranes, extra labour
• Task Duration
Emergency breakdown maintenance
NCP’s experience field service teams are standing ready to assist with any breakdown emergencies. NCP’s experienced team will reduce downtime and getting your plant up and running as fast as possible. For any emergencies please contact our offices on +27 87 353 6791 and ask to speak to any of helpful engineers.
Planned maintenance services
NCP offers a range of planned mill maintenance services improving overall machine reliability. NCP is a mill OEM and can supply, install & commission any mill components.
• Supply and install girth gears, pinions and all other drive components
• Gears and drive train alignments
• Mill foundation and base plates repairs/upgrades
• Supply and install all mill rotating components (shell, trunnion heads etc.)
• Journal bearings supply and installation
• Supply and install all mill lubrication systems
Mill health inspections
Mill components need to be monitored and inspected for acceptable limits in order to achieve maximum life of the mill components. Periodic inspection is a pre-requisite for an efficient maintenance program. By monitoring and inspecting the mill and associated equipment you will obtain sufficient information to schedule maintenance on components at a scheduled maintenance shut downs, as opposed to doing the maintenance on an emergency basis.
• In situ inspection
• Condition Monitoring services (Temperature and vibration)
• Gear radial and axial run outs
• Root clearance, backlash and pressure measurements
• Gear tooth profile measurements
• Gears and drive train alignments
• Bearing visual and clearance measurements
• NDT inspections (Bearing journals, gears and couplings)
• Shell and head thickness test to detect wash and wear
• Visual inspection (Cracks, missing bolts seal condition)
• Foundation visual inspection
• Keeping record
Supply of mill spares for any brand of mill including reverse engineering of existing parts on site and replacement thereof
We are one of the only Mill OEM’s that supplier spares to any brand of mill.
NCP has the ability to reverse engineer any mill component on site and supply replacement or spare parts with OEM’s warrantees and a “guarantee to fit”.
Repair, refurbish and upgrade all mill components
With our extensive experience as a mill OEM we can engineer and upgrade any mill component to improve their performance. We can repair and refurbish any model or brand of mill and return parts thereof or the full mill. NCP can also offer temporary site welding repairs, wash and wear on critical mill components and complete a structural evaluation using FEA to establish whether replacement is necessary.
• Feed chute and seal design upgrade
• Trunnion bearing seal design upgrade
• Trommel and trunnion liner design upgrade
• Drive train drop in replacements
• Girth gear design upgrades
• Girth gear in situ repairs
• Girth gear polishing and grinding to improve contact pattern
• Mill rotating structure (Shell, heads and trunnions) in-situ repair
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